Acrylic Denture

Description

Acrylic Denture Design Service

Product brief. Acrylic Denture Design is our dedicated design service for removable full-arch prostheses fabricated in heat-cured or self-cured acrylic. Your lab sends intraoral scans or model scans with a bite registration; our designers return a complete, mill- and printer-ready digital denture — festooned tooth setup, base design and occlusion finalized — within 12–24 hours.

Acrylic dentures remain the workhorse of any removable department, and they are also the case type where a poor digital setup costs the most chair time. Our design team builds every acrylic denture around the same discipline a senior technician would apply at the bench: tooth mould and shade selected from your preferred library, tooth position set to the ridge and neutral zone, vertical dimension respected from the records you supply, and occlusion brought to a balanced or mutually protected scheme — your choice, documented on the case sheet.

What is included in every case

• Complete acrylic dentures — single full arch or bilateral cases, designed for heat-cure processing workflows
• Immediate dentures — setups prepared for extraction-day delivery, with easy post-op adjustments in mind
• Interim / economy dentures — fast, predictable setups for transitional and short-term cases
• Try-in tooth setups — wax-rim-accurate setups delivered as a separate stage when you want patient approval first
• Duplicate and copy dentures — replicate an existing prosthesis from a scan, preserving tooth position and polish profile
• Base design & relief — posterior palatal seal, relief areas and border contouring per your lab’s preferences

Designed for your fabrication workflow

We output open STL/EXO/3Shape files that drop straight into your process — whether you print the base and teeth, mill from PMMA, or press with conventional acrylic. Tell us your printer or mill, resin system and processing method once, and we store the parameters against your account so every future case arrives pre-configured for your line.

• Compatible with exocad (DentalCAD) and 3Shape Dental System cases
• Export formats: STL, EXO, 3SDX/DEXIS, plus PDF case documentation
• Tooth libraries from major manufacturers supported (Merz, Ivoclar, Vita shade mapping)

What we need from you

• Final impressions or model scans, with bite registration (scanned or digital)
• Vertical dimension and midline records where available
• Tooth mould/shade preference, and patient photos if aesthetics are critical

Turnaround

Standard acrylic denture design is returned within 12–24 hours of case receipt. Try-in setup stages come back faster still, so patient approval appointments can be booked without holding the schedule open. Urgent case on the table? Send it through with your deadline and we schedule the design around the cases you need delivered first.

Why labs outsource acrylic denture design to Odontalab

• Dedicated removable-prosthesis designers — not generalists switching between crown and denture files
• Free unlimited minor revisions until the setup is approved
• Consistent case documentation your technicians can check in minutes, not hours
• One design partner for dentures, crowns, implants and splints — fewer vendors to manage